Transforming Chemical Manufacturing
Safer. Faster. Greener.
PI Process Intensification Experts LLP, founded by technocrats with over 30 years of experience in continuous process intensification, enables chemical companies to transition from batch to continuous operations — unlocking 2–3× throughput, 25–40% sustainability gains, and safer plant performance.
Why Choose PI Process
Founded by Technocrats in Process Intensification
Backed by 30+ years of expertise in flow, electro, photo, and mechano-chemistry
End-to-End Delivery
From proof of concept to pilot skid to full plant integration.
Global OEM Partnerships
Official Indian partner for Vapourtec, Chemtrix, Coflore, Zaiput, Flowid, and more.
Proven ROI
Clients see throughput gains of 2–3×, reproducibility above 95%, and faster time-to-market.
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Technical Brochure
Our Approach
POC (4–8 weeks)
- Reaction feasibility studies.
- PAT integration (HPLC, FTIR, UV-Vis).
- Hazard assessment.
- Deliverable: Feasibility Report + Go/No-Go decision.
Pilot (8–16 weeks)
- Skid design and commissioning.
- FAT/SAT validation.
- Operator training.
- Deliverable: Pilot Report, BOM, SOPs.
Production (12–28 weeks)
- Plant integration.
- Tech transfer & validation.
- Long-term operator support.
- Deliverable: Engineering package, training dossier.
Benefits Delivered
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1
Throughput uplift: Up to 3× validated.
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2
Quality: 95–99% reproducibility across runs.
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3
Sustainability: 25–40% reduction in energy and effluents.
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4
Faster market launch: Time reduced from weeks to days.
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Regulatory readiness: Inline PAT facilitates smoother approvals.
Industries We Serve
Pharmaceuticals & APIs
Specialty Chemicals
Agrochemicals
Advanced Materials &
Polymers
Fine Chemicals &
Fragrance Intermediates
Battery &
Energy Materials
Our Products
Explore Our Product Portfolio
Vapourtec R-Series
Modular flow chemistry systems.
Chemtrix KiloFlow / Plantrix
Direct scale-up reactors.
Coflore ACR / ATR / RTR
Advanced mixing for multiphase chemistries.
Zaiput Separators & BPRs
Inline separation & pressure control.
Flowid & AM Technology
Custom modular hardware.
Synthetron & Autichem
Specialty intensification reactors.
Tube-in-Tube Reactors
Safe scaling of exothermic chemistries.
Our Services
Comprehensive Services for Process Intensification
Process Intensification R&D
Reaction feasibility, PAT, hazard analysis.
POC → Pilot → Production
Structured scale-up with milestone deliverables.
Retrofitting & Scale-up
Converting batch plants to continuous.
Equipment Rental
Short-term bench/skid rentals for trials.
Sponsored & Contract R&D
Co-funded or exclusive IP-driven projects.
Trusted Global Partnerships
We are the official Indian partners for globally trusted OEMs in continuous process intensification
Satisfied User Partners
The Team Behind the Excellence
Kumar Oza
Founder
Kumar Oza is the Chief Chemistry Officer and Jt. Managing Director at Toyota Chemical Industries Pvt. Ltd, and CTO of i-Chess Chemicals Pvt. Ltd. With an M.Sc. (Research) and over 37 years of experience, he specializes in process intensification, flow chemistry, and ion-exchange resin technologies. He has led innovative projects at IAEC (Bom) Pvt. Ltd. and Toyota Chemical Industries to advance sustainable and efficient manufacturing.
Madhav Sapre
Founder
Mr. Madhav Sapre is a seasoned Chemical Engineer with four decades of experience in various chemical industries. He has held many key positions like VP/CTO/COO to help the organizations grow. He has executed more than a dozen greenfield as well as brownfield projects over the years. Based on his extensive knowledge of chemical industries, he co-founded PI Process Intensification in 2012 to promote continuous process intensification as a platform technology from proof-of-concept to commercial scale
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Book a Pilot Trial in Our Labs
Validate your chemistry with Vapourtec, Chemtrix, Coflore, and PAT instrumentation in our dedicated labs. Run trials, collect data, and de-risk scale-up.
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